ZIRNANO Ceramic Shot Peening Z210 Surface Strengthening Treatment For Aircraft Turbine Blades
Contact Person : Caroline Cui
Phone Number : 0086-15003865330
|Minimum Order Quantity :||100KGS||Price :||Negotiation|
|Packaging Details :||12.5kgs/barrel, 25kgs (2 barrels)/paper carton, or 25kgs barrels +pallet||Delivery Time :||5-10 days|
|Supply Ability :||1500mt per year|
|Place of Origin:||Shanxi, China||Brand Name:||Zirnano|
|Certification:||ISO9001, ISO14001||Model Number:||Z850, Z600, Z425, Z300, Z210, Z150, Z100|
|Commodity Name:||Ceramic Shot Peening Media||Chemical Index:||ZrO2 60-66%, SiO2 25-30%, Al2O3 7-13%|
|Manufacturing Process:||Melting Method||Bulk Density:||2.3g.cm3|
|Package:||25kgs Paper Cartons Or 25kgs Barrels +pallet|
Z100 Ceramic Shot Media,
150ΜM Ceramic Shot Media,
Ceramic Shot Peening Media
Ceramic shot media size Z100: 100-150 μm for aluminum alloys and titanium alloys
Ceramic Beads is shot peening media for the treatment of both low-strength and high strength structural parts, especially suitable for aluminum alloys and titanium alloys parts.
Its features are of good hardness, super elasticity and proper density. It’s a new environmentally friendly material to replace steel shot and glass beads.
Meeting SAE Aerospace Material Specification AMS 2431/7A, Peening media ceramic shot.
|Bead Size (mm)||Bead Size (mm)|
Special sizes available against clients’ requirement.
l Proper density
The density of ceramic beads is between steel shot and glass shot. The density of ceramic beads is: 3.80~3.90g/cm³, the density of steel shot is: 7.3-7.6g/cm³, and the density of glass shot is: 2.2~2.8g/ cm³.
The density of ceramic beads brings it many advantages. It can not only perform shot peening treatment for low-strength structural parts, but also shot peening treatment for high-strength structural parts. It can also be used as the preferred medium for secondary shot peening. High-strength structural parts are shot peened. In some cases, ceramic beads can obtain shot peening effects that steel shots and glass shots cannot achieve, especially for non-ferrous metal materials such as aluminum alloys and titanium alloys.
High hardness results in higher production efficiency, and the overall cost of shot peening is lower than glass beads.
l Anti-fatigue effect for metal workpieces
Structural materials such as stainless steel, aluminum alloy, titanium alloy, and high temperature alloy are widely used in the aerospace industry, 3C digital electronics, and computer industries to manufacture aircraft and engines due to their high specific strength, light weight and corrosion resistance. , Spacecraft, mobile phone shells, computer shells, key bearing components of gears. These key parts are mostly shot peened to improve their fatigue, stress corrosion cracking and fretting wear performance.
l Low abrasion loss of equipment
Ceramic beads belongs to the shot blasting medium product. The product has the advantages of smooth surface, high sphericity, good elasticity, and low abrasion, etc., which can protect the equipment, whether it is dry spray or wet sandblasting.
l Maintain the consistency of the product surface
The strength is comparable to the strength produced by steel shots, and is higher than that of glass beads. It is fully suitable for the depth of plasticized metal.
Low crushing rate, no dust, uniform particle size, high abrasion resistance, and elasticity to achieve consistency in the shot peening of the product surface, ensuring the qualification of each batch of products.
l Low energy consumption
The density of ceramic shot beads is higher than that of glass beads, the elastic modulus is high, and the impact energy is large. When using the same shot peening effect, it can reduce the shot peening pressure, reduce energy consumption, and reduce production costs.
1) Aerospace industry-Shot Peening
Suitable for aerospace engine components, aircraft landing gear, gear transmissions, aero-engine blades, aircraft wing-shot peening
2) Automotive industry-Sandblasting reinforcement/ Shot Peening
Suitable for gearbox gears, automotive aluminum hubs, piston components/shock absorbers, engine crankshaft sandblasting reinforcement/shot peening
3) Machinery, Medical Instrument - Sandblast finishing/shot peening
The overall sandblasting and polishing, finishing, restore the natural color of the metal, enhance the visual effect and texture, and also shot peening reinforcement to improve its worklife.
In shot peening /shot blasting
Pneumatic shot blasting machine
Centrifugal shot blasting machine
CNC shot peening equipment
Wet shot blasting equipment
Free Samples -1kgs
Different blasting workpieces, Different requirements for ceramic beads.
Our factory can provide consult solution, suggest the ceramic beads sizes according to the workpiece you handle and provide 1kgs ceramic beads samples for free.
OEM customize same ceramic beads with your samples or requirements.
Our factory has our own test lab., with high precision chemical and particle size detection instruments. You can send ceramic beads samples, then we will test and analysis it and customize same ceramic beads with your samples or according to your customer requirements.
Guarantee our ceramic beads has no quality problems, and in case any problems are found,
We accept return and/or exchange.
We can provide MSDS, COA, CERTIFICATE OF ORIGIN, etc.
Contact us to get more details about ceramic beads and other sandblasting media, you can get very fast response and professional service.
Address: Ximazhuang, Liuzhai Town, Xinmi City, Henan, China